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Fulfillment Center for E-commerce in Almaty: Requirements, Layout and Calculations

StroyHubMarch 19, 20269 min read
Fulfillment Center for E-commerce in Almaty: Requirements, Layout and Calculations

Kazakhstan's e-commerce market is growing rapidly: according to GlobalData forecasts, the volume of online trade will reach 2.8 trillion tenge in 2026. Marketplaces — Wildberries, Ozon, Kaspi — are building their own fulfillment centers totalling 291,000 m². But those are the giants' centers. What does a medium-sized online store or regional 3PL operator in Almaty need — and how should a space be properly built or adapted for fulfillment?

01

2.8 trillion ₸

Kazakhstan's e-commerce market by 2026

GlobalData forecast — one of the fastest-growing markets in Central Asia

02

291,000 m²

being built by Ozon and Wildberries in Kazakhstan

3 fulfillment centers in Astana and Almaty — confirming major business commitment to Kazakhstan

03

5,000 m²

Ozon's fulfillment center in Almaty

already operating; Astana — 38,000 m². Scaling to match market growth

04

from 65,000 ₸/m²

fulfillment center construction in Almaty

heated warehouse turnkey with MEP — land excluded, with seismic reinforcement

Why Almaty is Kazakhstan's main e-commerce logistics hub

Almaty accounts for around 40% of the country's consumer market and serves as the gateway to Central Asia. For e-commerce this means:

  • The densest courier network: DPD Kazakhstan, CDEK, Kazpost, Yandex Delivery, Kolesa Express
  • Proximity to Khorgos (Kazakhstan–China border crossing, 265 km): direct product imports without transshipment
  • International airport with a cargo terminal: air freight for urgent goods
  • Largest concentration of IT talent: WMS specialists, sorting line operators

That is precisely why Ozon opened its first Kazakhstani fulfillment center in Almaty, not Astana.

What is a fulfillment center and how does it differ from an ordinary warehouse?

An ordinary warehouse stores goods. A fulfillment center receives, stores, picks, packs, and ships orders. These are fundamentally different building requirements:

ParameterOrdinary warehouseFulfillment center
Clear height6–8 m8–12 m (for mezzanines)
Floor load3–5 t/m²5–8 t/m² (racking + conveyors)
Electricity50–100 kW200–500 kW (conveyors, sorting, ACS)
Temperatureany+15…+22°C (comfort for operators + storage)
Zoningflexiblestrict: intake / storage / packing / dispatch
Loading docks1–23–6+ docks with levellers
CCTV / access controldesirablemandatory (inventory control)

Building requirements for fulfillment in Almaty

Height and structure

Minimum clear height for a mezzanine storage system — 8 m below the bottom of load-bearing members. The standard for modern facilities is 10–12 m. In Almaty this means a heavier steel frame due to seismics: connections must be designed with a margin for dynamic loads.

Floor for fulfillment

  • Racking load: shelving systems with 4–6 tiers produce 5–8 t/m² at the leg point
  • Floor flatness: FM2 or FM1 (tolerance ±3 mm over 3 m) — critical for high-bay racking and automation
  • Surface: polymer coating or dry-shake hardener — no dust, withstands intensive traffic

In Almaty: expansion joints in the concrete slab are more frequent (6×6 m grid) due to seismics — this is standard practice.

Electrical supply

A fulfillment center consumes 3–5 times more electricity than an ordinary warehouse. For a 2,000 m² center — budget 300–500 kW of allocated capacity:

ConsumerCapacity
LED lighting (1.5 W/m²)3 kW
Sorting conveyor (1 line)15–30 kW
Forklift charging stations40–80 kW
Label printers, PCs, server room20–40 kW
Climate control60–120 kW
Reserve50–100 kW

Important for Almaty: a connection application to the substation in the Alatau district or Turksib industrial zone for 300+ kW requires technical conditions from Almatyenergosbyт, with an approval timeline of 2–4 months.

Fulfillment center zoning

For a center of 2,000–3,000 m², standard zoning:

ZoneShare of areaFunction
Receiving zone10–15%Unloading, inspection, labelling
Storage zone45–55%Shelving racking, cells
Picking zone10–15%Order assembly from pick lists
Packing zone10%Packing tables, heat-shrink, stretch wrap
Dispatch zone10–15%Accumulation, route sorting, docks
Service areas5–8%Office, toilets, changing rooms

Mezzanine: double the floor area without expanding the footprint

With a building height of 8+ m, installing a steel mezzanine (entresol) allows the usable storage area to be doubled without extending the building. Cost of a 500 m² mezzanine — from 8–15 million tenge, significantly cheaper than constructing an additional 500 m² of building.

Specialist zones for product categories

Temperature control

Most e-commerce goods are stored at +15…+22°C. But online stores handling food, cosmetics, or pharmaceuticals require separate temperature zones:

Product categoryTemperatureBuilding requirement
Clothing, electronics, kitchenware+15…+22°CStandard heated warehouse
Food products (non-perishable)+5…+15°CAdditional cooling
Cosmetics, household chemicals+5…+25°CHumidity control
Frozen foods−18…−25°CRefrigeration equipment, 200+ mm panels

Hazardous goods zone (flammable liquids, aerosols)

If the product range includes lacquers, paints, aerosols, or alcohol — Kazakhstan regulations (MES Technical Regulation No. 405) require a separate section with explosion-proof electrical, ventilation, and a dedicated emergency exit.

Construction cost of a fulfillment center in Almaty

OptionAreaConstruction costCost with land
Small (startup / 3PL outsourcing)500 m²55–70 million ₸110–160 million ₸
Medium (1,000–3,000 orders/day)1,500 m²150–200 million ₸300–420 million ₸
Large (3,000–10,000 orders/day)5,000 m²450–600 million ₸800 million – 1.2 billion ₸

Prices include steel frame with seismic reinforcement, sandwich panels, FM2 industrial floor, MEP, doors with dock levellers. Land — Alatau district.

Lease vs build a fulfillment center

Given the current market vacancy of 15.1%, leasing a ready warehouse for fulfillment has become more accessible:

CriterionLeaseBuild
Start-up costDeposit 2–3 months (~24–42 million ₸ for 2,000 m²)150–200+ million ₸
CustomisationLimitedFull
Clear heightDepends on property (often only 6 m)Can specify 10–12 m
Electrical capacityLimited (50–100 kW is common)Engineered to requirements
AssetNoOn the balance sheet
Launch timeline2–4 weeks5–8 months

Recommendation: for a startup — begin by leasing on the Kapshagai highway (3,500 ₸/m²/month, ex VAT). When order volumes exceed 1,000 orders/day and the horizon extends to 3+ years — build your own with the optimal engineering.

We will design a fulfillment center for your e-commerce project in Almaty

StroyHub engineers will develop the optimal zoning, calculate loads, and provide an estimate within 24 hours.

Discuss your project
Ключевой вывод
A fulfillment center in Almaty is not simply a heated warehouse. You need 8–12 m clear height, 5–8 t/m² floor load, 300–500 kW of electrical capacity, strict zoning, and an FM2 level floor. The e-commerce market is growing towards 2.8 trillion ₸ in 2026 — Wildberries and Ozon are already building 291,000 m². At volumes above 1,000 orders/day, owning a purpose-built center in Almaty with a 4+ year horizon is more cost-effective than leasing.

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Our engineers will answer any questions about construction.