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Turnkey Production Facility in Kazakhstan

StroyHubMarch 8, 20267 min read
Turnkey Production Facility in Kazakhstan

A production facility$2 is not simply a "big shed." It is a technological building in which the architecture serves the production process. Design errors cannot be corrected cheaply — which is why a production hall requires a fundamentally different approach than a warehouse.

01

from 80,000 ₸/m²

production facility

heated, with full engineering

02

60–120 days

construction timeline

facility of 1,000–3,000 m²

03

8–14 m

ceiling height

typical production facility

04

up to 50 t

overhead crane load capacity

for heavy manufacturing

How a Production Facility$2 Differs from a Warehouse

ParameterWarehouseProduction Facility
Height6–12 m8–18 m
Floor load3–7 t/m²5–30 t/m²
Overhead cranerarelyoften mandatory
Ventilationbasicspecialised
Power supply50–150 kW200–2,000 kW
Special zonesnoneyes (airlocks, vestibules, cleanrooms)

Key Requirements for a Production Facility

Roof and Floor Structure

When an overhead crane is present — dedicated crane girders are required. The crane load is transferred to the columns through rails and girders, not through the trusses. This is a fundamentally different structural solution compared to a warehouse.

Floors

Concrete floor with a load rating from 5 t/m² (light manufacturing) to 20–30 t/m² (heavy equipment). Screed 200–400 mm thick with reinforcement and a topping treatment. For chemical production — acid-resistant coating.

Ventilation

For production premises, ventilation must be calculated based on the air change rate required by the specific technological process. Welding shops, paint spray areas, and woodworking operations each have different regulatory requirements.

Power Supply

Production requires a dedicated power feed, often at 10 kV with its own transformer substation. Plan this at the design stage — adding it later is extremely difficult.

Sanitary Zones

Per code: locker rooms, showers, and restrooms sized for the number of workers. For food production — additional airlock rooms.

Production Facility Construction Stages

  1. Process brief — description of the production process, equipment layout, material flow.
  2. Process design — facility layout "driven by equipment": where the press goes, where the crane is, where raw material storage will be.
  3. Building design — architecture and structure to accommodate the process.
  4. Construction — foundation, frame, roof, walls.
  5. Engineering services — high-capacity electrical, ventilation, compressed air, process pipework.
  6. Equipment installation — concurrent with fit-out works.

Production Facility Construction Costs 2026

AreaCold (unheated)Heated with engineering
500 m²from 18M ₸from 45M ₸
1,000 m²from 32M ₸from 85M ₸
3,000 m²from 90M ₸from 240M ₸

Additional: overhead crane equipment from 8M ₸, transformer substation from 15M ₸.

We design and build production facilities on a turnkey basis

We start with your process brief and develop a layout driven by your production workflow.

Discuss a Facility Project
Ключевой вывод
A production facility is designed "from the equipment outward," not from the architecture. Start with the process brief: where does the equipment go, what crane is needed, what power capacity is required. Only then comes the building design.

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